Single or double kill tank configuration
Choose the capacity that fits your current needs and add a second kill tank when your throughput grows, doubling daily capacity without replacing the system or expanding its footprint.
ULTIBATCH - Industrial decontamination unit
The compact, cost-effective steam batch solution for production facilities and research environments handling
The patented ULTIBATCH unit bridges the gap between lab-scale decontamination and full industrial systems. It offers the proven tangential steam injection technology of the CYCLOBATCH range in a compact, cost-optimized footprint. Built for production facilities, CMOs, and research environments handling up to 950 gallons per day, this system delivers validated, chemical-free decontamination. Furthermore, it offers the flexibility to scale capacity simply by adding a second kill tank.
- Capacity: Up to 660 gallons per day (2,500 liters per day) (single batch) – Up to 1,050 gallons per day (4,000 liters per day) (double batch)
- Technology: Batch
- Energy: Steam
- Effluent BSL: BSL1, BSL2, BSL3, High Risk Level
Available from stock in standard configuration. Fully operational as soon as connected to your utilities.
When your production demands more
As research programs transition into production and daily effluent volumes climb past the threshold of lab-range systems, facilities face a familiar challenge. They must find a decontamination solution that delivers genuine industrial throughput without the cost, complexity, and lead time of a fully custom installation.
The ULTIBATCH was designed to solve that problem directly. Operating on the same proven tangential steam injection principle as the CYCLOBATCH range, it brings core treatment reliability and noise reduction to a compact, standardized platform. Available in single or double kill tank configurations, it matches your current throughput while offering a simple upgrade path for future growth.
Tangential steam injection with energy recovery
The ULTIBATCH shares the same patented tangential injection technology as the CYCLOBATCH. Steam introduced at a tangential angle generates active agitation, ensuring faster heating and a consistent F0 50 performance at every point simultaneously.
What distinguishes the ULTIBATCH within the range is its integrated energy recovery section, included as standard with the double kill tank configuration. By recovering thermal energy from the treated effluent to pre-condition the incoming flow, the energy recovery section significantly reduces both steam and chilled water requirements. This process nearly halves utility consumption per cycle compared to operating a single tank at the same volume. For facilities running high daily throughputs, this translates directly into lower operating costs and a reduced environmental footprint.
Key Highlights
Energy Recovery on double tank configuration
The integrated energy recovery section reduces steam and chilled water consumption per cycle by nearly half, cutting operating costs and environmental impact at higher throughput levels.
Tangential steam injection for uniform treatment
Patented injection technology creates active agitation throughout the kill tank, delivering faster, more consistent temperature distribution and validated F0 50 decontamination at every point of the batch.
Suited for particles and viscous effluents
The cyclone agitation generated by tangential injection makes the ULTIBATCH particularly effective for effluents containing biological solids, particles, or materials with variable viscosity that static heating systems cannot treat reliably.
Compact footprint for production environments
At 84" x 36" x 80", the ULTIBATCH integrates into existing production facilities and utility rooms without requiring major infrastructure modifications.
Multi-point temperature validation
Treatment efficiency is confirmed by sensors at multiple points throughout the kill tank, including the coldest point, ensuring every cycle meets the required decontamination standard before discharge.
Model Range
Model |
Daily Capacity |
Technology |
Energy |
|---|---|---|---|
| ULTIBATCH - Single | 660 gallons per day | Batch | Steam |
| ULTIBATCH - Double | 1,050 gallons per day | Batch | Steam |
Decontamination cycle
- Heat treatment with F0 50 depending on required safety levels
- Standard set: 275°F (135°C) for 2 minutes or 257°F (121°C) for 20 minutes (impacts daily capacity)
- Tangential steam injection creating active agitation for faster, uniform core treatment
- Multi-point temperature validation including coldest point
- Particularly suited for effluents containing particles or viscous products
- Full containment of contaminated effluent with enhanced safety devices throughout the cycle
Design
- Patented tangential steam injection system
- Compact footprint: 84’’ x 36’’ (2,120 x 920 mm) – Height : 80’’ (2,030 mm)
- Kill tank(s) with tangential steam injection
- Energy recovery section included with double kill tank configuration – reduces steam and chilled water consumption per cycle
- Tubular cooling section
- Steam operation – chilled water required
- Fully instrumented system with automatic PLC operation and automatic cycle recording
Available Options
Performance & Safety
Double Batch Tank Adding a second kill tank doubles the daily treatment capacity of the ULTIBATCH to 950 gallons per day. This expansion activates the integrated energy recovery section, nearly halving utility consumption per cycle compared to running two independent systems. The most efficient path to scaling decontamination capacity within the same footprint.
Steam Generator For facilities without an on-site steam supply, an integrated steam generator makes the ULTIBATCH fully self-contained. This allows for rapid deployment without the need for a dedicated boiler infrastructure.
Pumping Skid Required when your facility’s room height does not allow the storage tank to be positioned above the ULTIBATCH for gravity feeding. The pumping skid ensures reliable and controlled effluent transfer to the kill tank regardless of installation height constraints.
Condensate Management For facilities that need to collect, measure, or return steam condensate to the boiler, we offer a dedicated condensate management option. This provides the necessary infrastructure to handle discharge in full compliance with your site’s utility requirements.
Maintenance & Traceability
Mobile CIP (Cleaning in Place) Mounted on wheels for maximum flexibility, this mobile CIP unit enables complete automated cleaning of the entire ULTIBATCH system. It can be stored separately and moved only when needed, minimizing floor space impact while keeping the unit inspection-ready.
Why Choose Actini?
At the industrial scale, the consequences of a decontamination failure extend far beyond a compliance citation. They affect production continuity, public health, and your facility’s operating license. Actini brings the engineering depth, field experience, and product track record to make sure that never happens.
With hundreds of large-scale systems installed in vaccine manufacturing facilities, government research campuses, and biotech production sites across the US and worldwide, Actini is the trusted partner for facilities where getting it right is the only acceptable outcome. ISO 14001 certified, Made in the USA, and backed by a full service and support infrastructure, from FAT and SAT qualification to maintenance contracts and performance audits.
Our products are designed, manufactured, and sold locally: in the United States for our U.S. customers, and in Canada for our Canadian customers.
Ready to step up to production-scale decontamination?
The ULTIBATCH delivers the throughput your facility needs today and the flexibility to double it tomorrow. Talk to our technical team and find out which configuration fits your effluent volume, containment requirements, and site constraints.